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Gear Box
Dovetail Type Movable Blade Guide
Hydro-Mechanical Sensor
Hydraulic Power Pack
Operator Consol
Driver Wheel



 

Features of Indotech Make Double Column Bandsaw Machine over others machines

Driver Wheel

Made of graded cast iron wheel balanced and aligned at factory, mounted on a bearing housing having two taper roller bearings, designed to take heavy axial load arising
out of blade tension.

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Driven Wheel

Mounted on a solid shaft have one taper roller bearing in
the front and one in the rear.

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Bed

Fabricated bed duly stress relieved, with heavy beam support below the machine columns to dampen the vibrations arising due to cutting forces and to eliminate distortion to achieve life long accuracy.

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Columns

Heart of the machine, these are hard chrome plated duly induction hardened solid columns.

Solid Column diameter is on higher side and it is 90 mm for 260 DCA/ 300 DCA Models. Length of the columns is increased and top end of the columns are tied by a heavy tie rod, resulting in a BOX type construction, which is an ideal structure to neutralize the resulting forces. Hence machine becomes more rigid, vibration free and have improved cutting performance.

Slide arm is made of Graded Cast iron and jig bored to desired accuracy for smooth movement of slide arm.

   
   
Hydro-Mechanical Sensor

This is one of the most essential feature when cutting Steels, where in general homogeneity of material is unknown, irrespective of the material grade.

It is specially developed by us, looking to the Indian Material used in cutting, in which you will always find hard spots.

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It regulates the feed during cutting across the Material Hard Spots.

It is a unique feature, which reduces the damage i.e. increases the blade life and overall performance of the machine.
   
   
Blade Tensioning

Please note, we are giving standard, hydraulic blade tensioning. Kindly note, this is a very important aspect in the performance of blade, as to get better blade and consistent blade life, there should be an optimum tension, as designated by the blade manufacturer for this size of the blade.

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Our tensioning equipment has been calibrated for the desired tension and also with the help of a Trunion type assembly to help in easy alignment of wheel.

This you cannot expect from manual blade tension equipment and hence hydraulic tensioning should be a standard feature.
   
   
Gear Box

Gear Box is now of Helical Type in stead of WORM type, which in turn increased the cutting rates and the overall efficiency (98%) of the machine due to positive transmission of the TORQUE thro Helical gear box. Gear Box is of BONFIGLIOLI MAKE (Supplied from Chennai Plant).

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Dovetail Type Movable Blade Guide

Most critical component of the machine designed and manufactured to excellence, which play an important role in vibration free operation and improved overall performance of the machine, including higher tool life and increased cutting rates. It is very rigid, heavy duty made to withstand heavy cutting forces.

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The guides and its support are in one line and hence avoid any kind of cantilever structure, which normally has a tendency to deflect during load condition.
   
Electrical Control Panel

All electrical components have clear designation and neatly mounted on the door for easy maintenance.

It is fully packed and designed to keep dust and moisture away from critical components.

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Hydraulic Power Pack

A highly efficient Variable displacement vane pump is used just to eliminate undue heating of oil and overloading of critical hydraulic components.

All solenoid valves mounted on the door for easy maintenance. Flexible hoses used in place of metal
tubings to keep flow resistance to minimum.

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Operator Consol

An ergonomically designed consol with all must have
function controls, also includes an Emergency stop just in reach of the operator.

Its easy, compact and accessible controls reduces operator's fatigue and improve productivity.

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Bundle Cutting Attachment

A heavy duty bundle cutting attachment uses double acting cylinders and generates enough force to keep the bundle intact during cutting operation as well as during bar feeding, resulting in repeatability.

Main Vice

It's a split type construction keeps the job and cut piece in clamp condition till cut is fully completed.

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It avoids movement of small cut pieces along with the blade and eliminates any damage to the blade thereof
   
Shuttle Vice

It moves on heavy duty solid hard chrome plated two guide bars instead of flat bed, which has tendency to wear out over a period of time, resulting jamming of shuttle vice.